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Introduction
Here we go again! I made another little radio using those cute little 6418 tubes that I am
trying to unload. Oops, I suppose I shouldn't have said that. But if they are good enough
for me to build, they are good enough for you too. :)
The Idea
After building a few radios with these, such as my first 6418 radio,
and then my loop radio, I really fell in love with these little tubes.
This time, I wanted to do a mechanical regeneration control set up, like in my
first tube radio. I doubt that this will be my last 6418 radio.
This little tube, besides being really tiny, only draws 10 mils of filament current
at 1.25 volts. The maximum plate voltage is 30 volts, but they work well at lower voltages.
For visual interest and for easier operation of this radio I use a vernier drive. The
one I used also provides some eye candy because of the old 1930's dial look. The front panel
look is followed through by the use of garolite, and the old time knobs and power switch.
Although some modern parts are used, the general old time look prevails.
Now lets get started.
The Circuit
The circuit is a very standard regenerative detector that has been in use since the
early twenties. The signal comes via your antenna to the antenna input coil. There are
several taps on this coil to compensate for the length of your antenna. The total turns
is 35, and the taps are at 10 and 20 turns.
The tap you choose depends on several conditions, including your antenna, how loud
the local stations are coming in as well as the part of the band you are tuning.
In some situations, you might want to put a small value capacitor in series with
your antenna lead. A3 works best at the low end of the band or when
the highest sensitivity is needed. If you place your coils further apart, you can
increase the number of windings on the antenna coil.
I like using a separate antenna coil because if there is no antenna coupling capacitor
connected to the top of the detector tank, the tuning range is wider. This is because
the ratio of maximum to minimum capacitance in that circuit is greater.
The feature that stands out most about this 6418 tube radio is the mechanical
adjustment of the regeneration. Regeneration is a method of coupling a little bit of
rf energy that is received by the tube detector (in this case) and sending a small portion
of that signal back to the input to be amplified again. This is usually done by
placing a coil in the plate circuit of the tube detector and allowing the field form
this coil to be near the input coil. But the amplification must be controlled. There
are several ways of doing this, but I chose in this radio to move the coil so the
coupling is varied. This adjusts the signal feedback. As the coils are placed in phase,
the amplification increases. As the coil is turned, the coupling is reduced and can
even go into an out of phase condition. The best adjustment is when the radio
is nearing the point of oscillation but not quite there yet.
Power for this little radio is from two batteries. First the filament power
is supplied by a single AA cell. The power switch breaks the filament connection.
Since there is no dc path in the plate and screen circuit when the tube is off, no
other switch is needed.
There is a small 22 ohm voltage dropping resistor in series with the filament.
This is done to "lose" a quarter of a volt and make the battery voltage drop to what
the filament is happy with seeing.
The B+ voltage is supplied by a single 9 volt battery! When built this radio
I used two 9 volt batteries. The volume to my headphones was very loud and I didn't like
the regeneration control I was getting. Dropping the voltage to 9 volts made the set
work better. I measured the current used by the
radio plate and screen circuits. It was 0.0002 amperes. That is 0.2 ma folks. That
9 volt battery is going to last a long time!
The tube is an old 1950's type of sub miniature tube called the 6418. This
is a pentode tube (My diagram does not show the third grid as it connects internally
to the filament. This keeps the view simple). Other battery tubes, such as a 1T4,
3S4 and many others can be used as long as the filament voltage is correct. A second or
third 9 volt battery may be necessary.
Construction
For those of you that have been following my receiver build progress, you will not
see many changes here. I found a good building method that is easy to make and looks
great. The chassis an panel are made from 1/8 inch (3 mm) thick black garolite.
Both pieces are 8-1/2 inches (21,6 cm) wide. This size was selected because it matched
the width of my oak wood base. The width of the two panels is 6 inches (15 cm). This
is because my garolite stock is 12 inches wide. Nothing scientific here friends. Three small
angle brackets are used to tie the two pieces together. A curved top makes the radio
less bulky looking. I made the curve by measuring down each side a distance I think
would make the project look good. I also mark the center of the panel. Then a french
curve is used to find the curve that I want. I use the curve from the center to
one edge. I then flip the curve over and mark that side. That way the curves stay the
same on both sides.
The antenna and ground connections are made by using thumb nuts. The coils
are made from HDPE. I use 40/44 litz wire for the antenna input and tickler coils.
The tickler coil should be made with litz because it will stand a lot of flexing
as the knob is turned. The coil is quite small and has 25 turns of litz on it.
This is about right. 20 turns was too few turns. The number of turns that work
the best depends on the distance the two coils are separated. Changing the antenna
input tap also has an effect on the regeneration.
There is a detailed picture of the ticker mechanics shown below.
A panel bushing is there so the shaft is held as it goes through the panel to the
knob on the front of the radio. Behind the bushing is a shaft lock. This
keeps the tickler shaft from wobbling. The locking nut is only slightly tightened.
The HDPE coil form has holes drilled through it in 4 places. I used some cable
ties to attach the shaft to the coil form. Before I did that, I filed a small flat
area where the shaft would rest on the coil form. All this makes a very nice
way to keep the tickler coil steady. The shaft lock was added after the main pictures
were taken, so you can see the "before and after" pictures.
The main coil uses 165/46 litz. I like using this size, but 40/44 properly
wound would also work fine. Magnet wire can also be used for the antenna and detector
coils.
The first thing I do when wiring is to use a piece of masking tap to indicate
the locations of the tube wires. I also mark if the pin is a B+ point or
ground. This keeps the confusion down. My method is shown in the bottom view
picture. It keeps me out of trouble.
When I wire these little sets, I like to wire all the ground connections first.
Then I do all the B+ wiring. After that is done, then the rest of the wiring is
done. I do the soldering each time all the wires are connected to a point. The
exception is the tube. I did all the soldering to the terminal strip that the
tube connects to, but I made sure to leave a hole to insert the tube lead.
After putting enough insulation (spaghetti) on three of the 5 wires, I then wire
the tube to the terminal strip, watching the lead dress. I like to have the tube
stick above the chassis for a visual effect. You will never see it lit because of
the extremely low power the filament requires.
Alignment
There isn't much alignment for this radio. Make sure you can tune the entire band.
The 410 pf variable capacitors
make this easier than the usual 365 capacitors. The detector coil as wound is about
225 microhenries. If the radio doesn't tune the full band, perhaps you can remove
a coil turn, or add one, or use a trimmer capacitor across the detector coil.
Operation
The operation is pretty easy too. Hook up the batteries, antenna, ground and headphones.
Turn the power and by adjusting the regeneration control and main tuning until you
hear your favorite station. Occasional switching the antenna coil taps will help
improve reception. If you get a lot of overloading, try reducing the size of the antenna,
place a small capacitor in series with the antenna or use a wave trap.
I hope your project turns out as well as this one did.
Happy building de N2DS!
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