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5 Tube Single Band SW Radio
My goal was to build a 5-tube set using very weak link coupling to build
a dedicated short wave receiver. I wanted good selectivity up on 49
meters for DX short wave listening.
I decided on two tuned RF amps, with RF transformers between the antenna
jack and first RF amp and between the first and second RF amp. Both RF
amps are 1T4's, with screen grid control over RF gain or attenuation.
The second RF amp feeds the detector, again by weak link coupling. The
detector is also a 1T4, and its plate drives an interstage transformer
feeding a two 3S4 tube audio amplifier.
The photo shows the polished aluminum front panel of my five tube
short wave set!
The controls are from right to left, RF gain / Attenuation,
Regeneration, A+/B+ toggle switch, the Main tuning vernier dial, Dial
light toggle switch, Fine tuning, and AF gain.
The box-like gizmo over the top of the vernier dial is a home made dial
illuminator thingy.
It works like this, there is a glass slide with an etched (vertical)
line in it. This glass plate is mounted to an aluminum angle-stock
bracket on spacers off the front panel so its aligned with the index
mark on the vernier dial. A NE-2 neon bulb is arranged with a carefully
placed bit of tinfoil behind the angle-stock so the bulb shines down
incidently onto the index mark and dial.
The tinfoil takes the light from the other side of the bulb and
edge-lights the glass slide so the etched line glows brightly against
the indirectly lit dial and index mark. This eliminates any parallax
between the dial markings and the stationary index mark caused by the
thickness of the dial, and it provides excellent illumination.
I set the series resistor for the neon bulb carefully so the dial light
also serves another important function. As the battery voltage drops,
the dial light will eventually fail to turn on, even with the radio off.
This is a clear sign that the radios performance has started to fall
off (sharply) due to low B+. Before it reaches this point, the dial
light will start normally after switching the set on, but a few minutes
later it will not turn on again after switching the dial light off
momentarily (because the starting voltage of the NE-2 is much higher
than the sustaining voltage).
The speaker grill is simply old perforated aluminum sheet with a satin
finish, taken from the bottom of some salvaged chassis. The knobs are
from Radio Shack, of all places.
The fourth photo shows the rear of the chassis. The first and second RF
amps are on the right, near the A+ battery. Eight 9-volt battery make
up the B supply. Another 9-volt cell against the front panel, just
below the speaker is the C bias supply for the audio amps.
The antenna connection is a BNC connector at the corner of the chassis
on the right hand side of the image. An antenna matching trimmer cap is
just below that.
The detector is at the rear of the chassis, on the right of the image.
The two 3S4 audio amplifiers are along the front panel.
The second photo shows the bottom of the chassis under the first and second RF
amps, and you can see the RF transformers. The 3-gang variable cap is
partly seen in the lower left of the image, with two glass piston
trimmers to match the stages.
The next photo shows the other half of the tuning capacitor. The
detector stage is at the top left, above the audio amplifier. Two audio
interstage transformers are mounted to the sheet metal divider that
keeps the stages isolated. feed through capacitors distribute all the
supply voltages to the sections with wiring that is kept above the chassis.
The 3-stage variable cap is something of a beauty, found at a Hamfest,
it came out of some old military command set receiver, and uses ceramic
shafts and zero-backlash gears to turn slotted plates pre-tweaked to
match the three sections. I turned a shaft coupler from an extra
lenght of 1/4 inch potentiometer shaft using a hand drill, vice and a
file, and mated this cap to a new production vernier dial from Ocean
State Electronics.
The very last shot shows how all the stages are arranged.
I'm very happy with this receiver first for its performance, secondly
for its appearance.
I've listened to China, Viet Nam, England, Germany, Japan, South
America, India and Cuba, dozens of european countries, some island
nation in the south pacific who's name I cannot even pronounce with this
little set and a long wire hanging outside in the trees.
With the right tweaking of the coupling, the selectivity and sensitivity
are quite good, and the receiver is very stable and easy to operate,
controls are smooth and effective. I've added padder resistors to
spread out the 'right zone' on the RF gain and Regeneration controls, so
those are extra easy.
A set of batteries ($) runs the set for well over 10 hours, the exact
life is not exactly known, but its at least reasonable, if not fairly
decent.
Schematics will be along shortly. If you have questions,
please e-mail me.
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